Copycat Arby’s Beef and Cheddar Sandwiches – Simple & Tasty

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The Arby’s Beef and Cheddar sandwich has become a fast-food classic, beloved for its tender, thinly sliced roast beef, gooey cheddar cheese sauce, and tangy red ranch dressing, all served on a toasted onion roll. While it’s tempting to grab one from the drive-thru, making this sandwich at home is easier than you think—and even better, you have full control over the ingredients and flavors.

In this guide, we’ll explore the history behind this iconic sandwich, tips for perfecting each component, and how you can customize the recipe to your liking. Whether you’re looking to recreate the classic experience or put your own twist on it, this recipe is sure to satisfy your cravings.

The History of Arby’s Beef and Cheddar Sandwich

Arby’s has been a staple in the fast-food world since the 1960s, initially known for its slow-roasted roast beef sandwiches. Over the years, they expanded their menu, and the Beef and Cheddar became one of their most popular items.

What sets this sandwich apart from a traditional roast beef sandwich is the combination of flavors. The bold cheddar cheese sauce adds creaminess, while the red ranch sauce brings a sweet and tangy balance. Together, they create a unique taste that keeps customers coming back for more.

By recreating this sandwich at home, you can enjoy the same nostalgic flavors while using high-quality ingredients and avoiding unnecessary additives.

Ingredients

For the Sandwiches:

  • 1 lb deli-style roast beef (thinly sliced)
  • 4 onion sandwich rolls
  • 1 tbsp butter (for toasting rolls)

For the Cheddar Cheese Sauce:

  • 2 tbsp unsalted butter
  • 2 tbsp all-purpose flour
  • 1 cup whole milk
  • 1½ cups sharp cheddar cheese (shredded)
  • ¼ tsp garlic powder
  • ¼ tsp paprika
  • Salt to taste

For the Red Ranch Sauce:

  • ½ cup ketchup
  • 2 tbsp apple cider vinegar
  • 2 tbsp brown sugar
  • ½ tsp garlic powder
  • ½ tsp onion powder
  • 1 pinch cayenne pepper (optional)

Directions

Step 1: Prepare the Red Ranch Sauce

  1. In a small saucepan, combine ketchup, apple cider vinegar, brown sugar, garlic powder, onion powder, and cayenne pepper.
  2. Heat over medium heat, stirring occasionally, until the sugar dissolves and the sauce thickens slightly (about 5 minutes).
  3. Remove from heat and let cool.

Step 2: Make the Cheddar Cheese Sauce

  1. Melt butter in a medium saucepan over medium heat.
  2. Whisk in flour to create a smooth roux and cook for 1-2 minutes, stirring constantly.
  3. Gradually pour in milk while whisking to avoid lumps.
  4. Continue to stir until thickened (about 3-5 minutes).
  5. Reduce heat to low, add shredded cheddar cheese, garlic powder, and paprika. Stir until smooth.
  6. Season with salt and keep warm.

Step 3: Heat the Roast Beef

  1. In a large skillet, heat a small amount of water or beef broth over medium heat.
  2. Add the sliced roast beef and warm for 2-3 minutes, being careful not to overcook.

Step 4: Toast the Onion Rolls

  1. Slice the onion sandwich rolls in half.
  2. Spread butter on the cut sides and toast on a skillet or griddle until golden brown.

Step 5: Assemble the Sandwiches

  1. Spread a generous layer of red ranch sauce on the bottom half of each roll.
  2. Pile warm roast beef slices on top.
  3. Drizzle cheddar cheese sauce over the beef.
  4. Place the top half of the roll on the sandwich.

Step 6: Serve & Enjoy!

  • Serve immediately while warm and gooey.
  • Pair with fries, onion rings, or coleslaw for a full meal.

Nutritional Information (Per Sandwich)

NutrientAmount
Calories550 kcal
Protein32g
Fat20g
Carbohydrates52g
Sodium1100mg

Secrets to Making the Best Homemade Beef and Cheddar

1. Choosing the Right Roast Beef

The heart of this sandwich is the roast beef. To achieve the best texture and flavor, opt for thinly sliced deli-style roast beef. Look for a high-quality, well-seasoned variety, or, if you prefer, make your own by slow-cooking a beef roast and slicing it thinly. Warming the beef with a bit of beef broth or water helps maintain its tenderness.

2. The Perfect Cheese Sauce

The cheddar cheese sauce is one of the key elements of this sandwich. Using sharp cheddar cheese enhances the flavor, giving it a rich and bold taste. The key to a smooth cheese sauce is creating a roux with butter and flour before gradually adding milk and cheese. This method prevents lumps and ensures a creamy consistency.

For an extra punch, try mixing in a bit of smoked cheddar or adding a dash of hot sauce for a spicy twist.

3. Mastering the Red Ranch Sauce

Unlike traditional ranch dressing, Arby’s red ranch sauce is a sweet and tangy ketchup-based sauce. The homemade version combines ketchup, apple cider vinegar, brown sugar, and spices to replicate the iconic flavor.

If you prefer a bolder taste, you can experiment with adding a bit of Worcestershire sauce or a splash of hot sauce.

4. Choosing the Right Bread

Onion sandwich rolls are essential for achieving that signature Arby’s flavor. These rolls have a slightly sweet and savory taste that complements the beef and cheddar perfectly. If you can’t find onion rolls, you can use brioche, Kaiser rolls, or even pretzel buns for a unique twist.

Toasting the buns in butter enhances their flavor and gives them a satisfying crunch.

Customization Ideas for a Personal Touch

One of the best things about making this sandwich at home is the ability to customize it to your liking. Here are some ideas to elevate your homemade Beef and Cheddar:

  • Spicy Kick – Add a dash of hot sauce or extra cayenne pepper to the red ranch sauce or cheese sauce for a fiery version.
  • Smoky Twist – Use smoked cheddar cheese or add a few drops of liquid smoke to the roast beef.
  • BBQ Fusion – Swap the red ranch sauce for barbecue sauce for a smoky-sweet alternative.
  • Extra Crunch – Top with crispy fried onions for added texture.
  • Vegetarian Option – Replace the roast beef with sautéed mushrooms or a plant-based deli meat.

These variations allow you to experiment with flavors while keeping the essence of the classic sandwich.

What to Serve with Beef and Cheddar Sandwiches

While this sandwich is satisfying on its own, pairing it with the right side dishes can enhance the experience. Here are some great accompaniments:

  • French Fries – A classic pairing, whether you opt for crinkle-cut, shoestring, or curly fries.
  • Onion Rings – Double up on the onion flavor with crispy, golden-brown onion rings.
  • Coleslaw – A refreshing, crunchy contrast to the richness of the sandwich.
  • Pickles – The tanginess of pickles balances the creamy cheese and sweet red ranch sauce.
  • Mac and Cheese – Because there’s no such thing as too much cheese!

For a lighter option, a simple side salad with a tangy vinaigrette can help cut through the richness of the sandwich.

Frequently Asked Questions

1. Can I Make This Sandwich Ahead of Time?

It’s best to assemble the sandwich just before serving to keep the bread from getting soggy. However, you can prepare the cheese sauce and red ranch sauce in advance and store them in the refrigerator. Reheat gently before assembling.

2. Can I Use Pre-Packaged Cheese Sauce?

Yes, but homemade cheese sauce has a fresher, more authentic flavor. If you’re short on time, a high-quality store-bought cheddar cheese sauce can work in a pinch.

3. How Can I Store Leftovers?

If you have leftover ingredients, store the roast beef, cheese sauce, and red ranch sauce separately in airtight containers in the refrigerator. When ready to eat, reheat the beef in a skillet, warm the sauces, and assemble the sandwich fresh.

4. Can I Freeze the Cheese or Red Ranch Sauce?

Both sauces can be frozen for up to one month in airtight containers. Thaw in the refrigerator and reheat gently on the stovetop, stirring to restore the consistency.

5. Are There Any Healthier Alternatives?

To lighten up this sandwich, you can:

  • Use a leaner cut of roast beef
  • Swap out the cheese sauce for a lighter version using reduced-fat cheese
  • Use whole-wheat buns instead of onion rolls
  • Reduce the sugar in the red ranch sauce

6. What Other Breads Work Well for This Sandwich?

If onion rolls aren’t available, you can use brioche, pretzel buns, or ciabatta rolls. Each brings a slightly different texture and flavor but still complements the ingredients well.

Conclusion: Why You Should Try This Recipe

Making a Copycat Arby’s Beef and Cheddar Sandwich at home is a rewarding experience that allows you to enjoy the fast-food classic with better ingredients and customizable flavors. Whether you follow the recipe exactly or put your own spin on it, this sandwich is guaranteed to impress.

By using high-quality roast beef, perfecting your cheese sauce, and crafting the ideal red ranch sauce, you can create a sandwich that rivals the original—maybe even better. Plus, the ability to tweak the flavors to your preference means you can make it just the way you like it.

Skip the drive-thru and bring the magic of Arby’s to your own kitchen with this irresistible homemade Beef and Cheddar Sandwich.

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Copycat Arby’s Beef and Cheddar Sandwiches – Simple & Tasty


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  • Author: Benjamin
  • Total Time: 25 minutes
  • Yield: 4 sandwiches 1x

Description

Recreate the fast-food magic at home with these Copycat Arby’s Beef and Cheddar Sandwiches! Tender roast beef, gooey cheddar cheese sauce, and tangy red ranch dressing come together on a toasted onion roll to deliver a sandwich that’s irresistibly delicious. Whether you’re making it for a quick family meal or a cozy treat, this recipe gives you all the classic flavors of Arby’s without leaving your kitchen. It’s easy to make, budget-friendly, and guaranteed to satisfy your cravings!


Ingredients

Scale

For the Sandwiches:

  • 1 pound deli-style roast beef (thinly sliced)
  • 4 onion sandwich rolls
  • 1 tablespoon butter (for toasting rolls)

For the Cheddar Cheese Sauce:

  • 2 tablespoons unsalted butter
  • 2 tablespoons all-purpose flour
  • 1 cup milk (preferably whole milk)
  • 1½ cups sharp cheddar cheese (shredded)
  • ¼ teaspoon garlic powder
  • ¼ teaspoon paprika
  • Salt to taste

For the Red Ranch Sauce:

    • ½ cup ketchup
    • 2 tablespoons apple cider vinegar
    • 2 tablespoons brown sugar
    • ½ teaspoon garlic powder
    • ½ teaspoon onion powder
    • 1 pinch cayenne pepper (optional)

Instructions

  • Prepare the Red Ranch Sauce:
    • Combine the ketchup, apple cider vinegar, brown sugar, garlic powder, onion powder, and cayenne pepper in a small saucepan.
    • Heat over medium heat, stirring occasionally, until the sugar dissolves and the sauce thickens slightly (about 5 minutes).
    • Set aside to cool.
  • Make the Cheddar Cheese Sauce:
    • Melt the butter in a medium saucepan over medium heat.
    • Whisk in the flour to create a roux and cook for 1-2 minutes, stirring constantly.
    • Gradually add the milk while whisking to avoid lumps. Cook until the mixture thickens (about 3-5 minutes).
    • Reduce the heat to low and stir in the shredded cheddar cheese, garlic powder, and paprika. Season with salt to taste. Stir until smooth, then remove from heat.
  • Warm the Roast Beef:
    • In a large skillet, heat a small amount of water or beef broth over medium heat.
    • Add the sliced roast beef and warm it for 2-3 minutes, being careful not to overcook it.
  • Toast the Onion Rolls:
    • Slice the onion rolls in half and spread butter on the cut sides.
    • Toast them in a skillet or on a griddle until golden brown and crispy.
  • Assemble the Sandwiches:
    • Spread a generous layer of the red ranch sauce on the bottom half of each toasted roll.
    • Add a pile of the warmed roast beef slices.
    • Drizzle the cheddar cheese sauce generously over the beef.
    • Place the top half of the roll on the sandwich.
  • Serve and Enjoy:
    • Serve immediately while warm. Pair with your favorite sides, like fries, onion rings, or coleslaw.

Notes

  • Cheese Sauce Variations: You can use pre-made cheddar cheese sauce for convenience, but homemade sauce gives a richer flavor.
  • Bread Alternatives: If you can’t find onion rolls, brioche buns, Kaiser rolls, or even plain hamburger buns work well.
  • Spice It Up: Add a splash of hot sauce or extra cayenne pepper to the cheese or ranch sauce for a spicy twist.
  • Storage: Leftover sauces can be stored in airtight containers in the refrigerator for up to 3 days. Reheat gently on the stovetop.
  • Make It Vegetarian: Swap the roast beef with sautéed mushrooms or plant-based deli slices for a vegetarian option.
  • Prep Time: 10 minutes
  • Cook Time: 15 minutes
  • Category: Main Course
  • Method: Stove Top
  • Cuisine: American

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